ROLE • Be a subject matter expert in industrial control systems for the manufacturing engineering team. Participate in developing process and equipment concepts for RFQs to suppliers. • Create hardware, software, safety, and maintenance standards for industrial controls used in manufacturing applications such as conveyance, material handling, dispensing, fastening, joining, inspection. • Collaborate with equipment suppliers in selection of controls components, design of electrical cabinets, design of machine-mounted controls hardware, power distribution, and cable management. • Collaborate with equipment suppliers in software development for programmable controllers, human-machine interfaces, industrial robots, and machine vision systems. • Manage interfacing of equipment with higher-level factory systems such as MES and SCADA. • Integrate with the project team on all stages of equipment development from conception to launch. • Track Overall Equipment Effectiveness and lead continuous improvement projects to improve metrics.
SKILLS • Proficiency in control system design including selection of components, creating power distribution and network architecture diagrams, creating detailed electrical schematics, documenting sequence of operation and functional requirements. • Detailed knowledge of Allen-Bradley and/or Siemens PLC, HMI, IO, Drives hardware and software. • Proficiency in programming PLCs using Ladder Logic, Function Block, and Structured Text language. • Proficiency in Ignition SCADA software including advanced features such as scripting, database connections, enterprise administration. • Knowledge of industrial communication protocols such as Profinet, Ethernet/IP and IO Link. • Experience in interfacing PLCs with peripherals such as variable frequency drives, servo drives, machine vision systems, barcode scanners, RFID readers, etc. • Familiarity with industrial robots and knowledge of interfacing PLCs with robots including standard and safety IO to manage robot program execution, prevent collisions, and ensure operator safety. • Knowledge of computer networking concepts - OSI model, managed switches, subnets, VLANs • bility to program in higher level computer languages - Python, C#, SQL • Detailed knowledge of equipment safety standards such as ISO12100, ISO 13849 and ISO 10218. • Familiarity with commonly used safety system components such as safety relays, light curtains, area scanners, guard monitoring and guard locking devices. • Hands-on experience in executing discrete automation applications from concept through design, programming and commissioning. • Working knowledge of CAD software including AutoCAD and CATIA. • Strong organization skills - tracking schedule and open items, creating meeting agendas and minutes. • Strong presentation skills and ability to communicate clearly and • professionally at various levels both inside and outside the company.
QUALIFICATIONS • Bachelor's Degree in Electrical, Mechanical, Computer engineering or related field • 2-5 years of experience in a Controls Engineering role in the automotive industry • Willingness to travel up to 25% of the time.
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